Cutting Circles on the Band Saw
Sep 04, · Get your own Starbond glue here:tiktokdat.com?rfsn= Use coupon code WES10 at check out for 10% off your tiktokdat.com me on Instagram:h. Oct 06, · This Bandsaw circle cutting jig is something that I have been wanting to make for a very long time and now I have a project that I NEEDED to have it! This ho.
How to build a bandsaw circle cutting jig. Make repeatable perfect wooden circles! This is a really easy shop project that will make cutting circles a breeze. I loved the adjustable dovetail slider feature in his jig and had to incorporate into my jig. For sneak peeks on upcoming projects follow me on Instagram! Disclosure: This post contains affiliate links.
This helps keep the content on the site free and I appreciate the support! The following items are some of the tools and supplies I gathered to create my bandsaw circle cutting jig:. Watch the how to make video below or continue reading for the written tutorial. The bandsaw circle jig is a quick weekend shop project that can be made using how to get 3000 swagbucks from your woodworking pile.
Cut a piece of plywood for the base of your bandsaw jig. Your dimensions will vary based on the size of your bandsaw and on the size of the average circles that you want to create. Make a mark where the bandsaw blade will line up and from that point mark two lines: an inch above and below the initial mark.
This section will be the adjustable sliding dovetail. Glue the top sides to the base of the circle jig. First glue and clamp one side.
Place the how to cut a circle on a bandsaw dovetail with a card on each side before gluing and clamping the second side. This will ensure that the dovetail has room to freely slide in and out.
Using playing cards as a shim for the sliding dovetail. I used a scrap piece of oak and attached it to end of the circle jig. At this point I noticed a had an imbalance issue with my bandsaw jig. I installed a small rare earth magnet to the base of my bandsaw jig.
This was my first time using threaded inserts. It was a breeze and adds a nice touch to the project. This is the pivot point for the wood blanks. This final step is a really nice to have: installing sticky measurement tape.
To install the tape:. Applying sticky measurement tape to indicate the radius of the circle. Cutting a circle with the bandsaw circle cutting jig. Bandsaw how to make holograms for id cards cutting jig on the Rikon bench top bandsaw.
You can avoid marring the surface of your circle by first cutting a sacrificial circle. Attach a wood blank to the sacrificial circle using double sided tape. Now you can cut a circle from the wood blank without damaging the surface. Hope this post inspires you to build a circle cutting jig of your own.
Software engineer by day. Woodworker by night. Gamer video and tabletop. Beginner woodturner. Bringing you new tutorials each month! Read More…. Excerpts and links may be used, provided that full and clear credit is given to Ashley Grenon and Handmade with Ashley with appropriate and specific direction to the original content. Bloggers may use one image per a post. Learn how to make an adjustable circle cutting jig for your bandsaw in this step by step DIY tutorial.
Sliding dovetail cut at a 30 degree bevel. Attaching a runner for the miter gauge slot. Like this: Like Loading Build a Toy Monster Truck Arena ». Connect Software engineer by day. Most Recent Posts. Privacy how to unlock maruti 800 without key Copyright.
Introduction: How to Make Circles on a Bandsaw
Build a Bandsaw Circle Cutting Jig Step 1: Cut a Piece of Plywood for the Base of the Circle Jig. Cut a piece of plywood for the base of your bandsaw jig. Step 2: Cut a Sliding Dovetail. Cut a second piece of plywood to match the dimensions of your circle jig base. Make a Step 3: Assemble the. Aug 18, · In this video I should how to make a simple, DIY circle cutting jig for the bandsaw with plywood and a small scarp of hard maple. This can be adjusted for ju Author: Sawdust is Life.
This band saw circle cutting jig is great for making perfect circles every time. It features a cool adjustable sliding t-track which enables you to easily change the size of your circle, it also has a nice clamp as well as a built in measuring tape to easily set the size you want. The jig is sturdy and you can make a variety of different circles with different types of wood safely and easily. Let's go over the steps of how to build it!
You want this to fit tightly in the t-track on the bandsaw, so it's better to make it a touch too tight, and then do some sanding to make it fit perfectly. Next up I need to make a very shallow dado, the width of the top of the t, in the main board, cut A where it will slide and be attached to the track. Mark out where exactly the track needs to go on your main board, this will depend on what bandsaw you have. Next up I'm countersinking some holes on the bottom t-track.
I'm screwing it in on the main board, fitting it into the shallow track, and testing to make sure it fits. Mine was riding a touch high, once I rode it in the track on the band saw, so I removed the track from the main board, and cleaned up the dado a bit with a chisel.
You want a really good fit here, so it's a good idea to take your time to ensure it rides perfectly. Once I had a good fit, I glued in the track, and screwed it down again. You want to make sure the screws are countersunk well so they don't scratch the track. Of course, tightening by hand is a good idea too. Next up we have the knob, so glue the two small pieces, cut G together.
Then create a knob, I used angle bisecting. I drew the bolt head on the knob, chiseled out enough space to fit it in, and then cut out the shape on the bandsaw. Next, I epoxied in the bolt head and let it set up.
Now I'm marking out where on the board the blade is. This is where the sliding track will go and I've also marked out the sides of the center piece on the main board.
You might have to check the pieces fit together well and maybe do another shallow pass to make everything fit nicely. Try it out, with the track slider in the middle, held in place by the t-tracks on both sides. OK, mark out about 1 and a half inch in on the track slider in the center. Then align the center slider, cut D, clamp it down, and fit the side pieces. First predrill several holes in both of the side pieces, put them back in place and screw them down. Then take the screws out, put down some glue and screw the boards down again.
It's important to screw in first, so you establish the holes before gluing, because it makes it a lot easier to line everything up, or else the glue has a tendency to make everything move, now the screws can find the existing holes a lot easier.
Next, remove the center slide, and you want to make sure you don't get any glue on that. Also, mark a line accross the hole with a pencil because it will make it a lot easier to line things up later if you have that mark. Then, glue in the dowel. OK, now let's attach the stop block, cut F on the side. Now, in order to attach the measuring tape, it's a good idea to create an indention so it can lay flat. So mark out the width of the tape, and I'm putting it right up on the edge next to the sliding track.
Mark it out with a knife, use a framing square and make sure to get a good groove created with the knife. Next I'm using a shoulder plane, however you could also take very shallow cuts on a table saw, or use a chisel. Once the groove was just deep enough to let the measuring tape lay flat, I put on contact cement on both surfaces, waited about 40 minutes, and then attached.
To give the jig some protection I'm using wipe-on poly, and I will add many more coats since I will be keeping the jig outside. I'm also putting on some wax polish on the track on the jig, as well as on the saw itself.
And on the saw I'm using mineral wax polish here to protect the metal. The wax will help the track glide nicer. So let's cut a circle. Then find the dowel and match them up, and then we start cutting.
So push the jig all the way in until it hits the stop, and then start spinning the board. We can change how big we want to make a circle simply by releasing the clamp and moving the board to whatever size you want. For example, if you move the slider to 3 inches, the circle will be 6 inches in diameter. Because the center sliding track has a t-connection, it's very stable and doesn't pop out easily, it only slides horizontally, and doesn't move vertically.
So you can move it quite far out, secure it and make a rather large circle without any difficulty. Using the jig, I could create a circle up to 28 inches in diameter, but theoretically you could modify it to cut circles of any size, as long as increase the size of the whole unit.
For a much better perspective on how to build this jig, please check out this very concise and detailed video which includes all the steps of building this jig. The bottom piece is 19" wide. The top 3 pieces are 10", 2", and 7" wide. That makes 19". But, the slider has a rabbet cut on both sides so that it fits under the 10" and 7" pieces.
Your saw may not be the same size as her's. I'm an old guy just getting into a little woodworking and I appreciate your very complete Instructable! This will help me out a lot. Now to go get a band saw Excellent 'ible thanks for sharing such a beautifully made jig.
I like making jigs for use with my router, mainly laser cut from acrylic. I will have get round to sharing them. Well done! I'm going to make one of these. I wonder, for the occasional large circle larger than 28in , could you flip the slide around so that the dowel is away from the bandsaw? Introduction: How to Make Circles on a Bandsaw. More by the author:.
About: Hi I'm Linn and on my Youtube Channel I have lots of great videos about building, construction and fun projects. Let's work on the t-track going into the band saw, cut E. Then turn it over and clean it up with a chisel. And then checking again by putting it in the track on the band saw to make sure it fits well. Next I'm sanding down any burrs, getting everything nice and smooth.
OK, now let's try it out, slide the jig in place and screw in the knob from underneath. Did you make this project? Share it with us! I Made It! Reply Upvote. WhitskyU 5 years ago on Introduction.
Mindmapper1 5 years ago on Introduction. IanG7 5 years ago.
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